Bottle Unscrambling is a perfect application for high speed Delta robots. Bottles dumped into hopper are fed and oriented using a linearizer unit and with the help of vision systems, conveyor tracking and software, the bottle coordinates and provided to the robots.
Delta robots equipped with pneumatic or servo actuators pick up horizontally oriented bottles from the conveyor, rotates them 90 degrees and places them into pucks that move along a servo-controlled timing screw. This automated process replaces the repetitive task of manual bottle feeding.
For non-symmetrical bottles, the vision system and robot ensure accurate orientation, guaranteeing proper cap placement and optimizing downstream filling operations.
We integrate the following elements for perfect Bottle Unscrambling
- High Capacity Hoppers for easy loading and gentle feeding of bottles
- Vision systems and conveyor tracking for bottle orientation and co-ordinates
- Timing screws for puck handling and feeding
- Oscillating linearizer systems with automatic adjustment for multiple bottle sizes
- Bottle pick conveyors
- Bottle recirculation conveyors
- Puck recirculation conveyors
- Easy Purge and toolless model changeover
BENEFITS OF ROBOTIC UNSCRAMBLERS
- Ability to accommodate multiple bottle sizes and shapes
- Quick toolless format changeover
- Easy orientation for unsymmetrical bottles
- Modular solution - robots can be added as the volume increases
- Easy to add new variants as there are no fixtures to replace
SUCCESFUL PROJECTS
YEARS OF EXPERIENCE
Industries Served
-
Personal Care Products
Personal care products require unique bottle shapes and multiple bottle sizes to be run from the same filling lines. PET - Plastic Extruded Squeeze tubes of various shapes and sizes can also be accommodated
-
Home Care Products
Our systems can handle PET, HDPE, PP, and PVC containers with or without handles
